ABOUT US
SmartService LLC is a leading research and production enterprise in Russia in the field of design and manufacture of T-D seamless preforms made of carbon/glass fiber, which are used for the production of products made of polymer-composite materials. Unique experience, advanced research base and automated weaving complex allows Smartservice LLC to solve the most highly technical tasks for automotive, shipbuilding, construction and medical industry, etc. Our business model is based on mutually beneficial partnership with clients and achieving significant results in joint activities. We invite you to cooperate!
Our company Smartservice LLC is based in the capital of the beautiful Republic of Tatarstan, the city of Kazan. The company is a leading research and production company for the development and production of T-D seamless preforms made of carbon fiber, glass fiber, aramid or in combination with any other fibers, which guarantees reliable and economical further processing of high-strength polymer composite materials. Long-term scientific and technical potential of our developers, proven technologies, innovative approach combined with automated weaving complex guarantee our clients to perform tasks with the highest requirements for composite components in shipbuilding, automotive, light construction, medical, sport goods industry and many other areas in which we have already developed and manufactured parts.
In addition, the clear market advantage that our customers enjoy is based not only on our skills in development and production, but also on our professional experience in the field of mechanical engineering for three-dimensional looms, which, probably, has no peers in Russia.
We will create for you a system specially adapted to the three-dimensional component, whether it is a mass production with high speed requirements or three- dimensional seamless parts in foreseeable quantities and sizes that far exceed international standards. And all this will have a price that is much lower than the average for the market, and does not require large expenses and, therefore, is profitable.
We believe that many of the design and technical solutions that are still used in the production of composites are in the past, and that further processing to the finished part in many cases requires too much time and cost to eventually get a part that can withstand only an average amount of stress.Choose a different path with us: smart composite: 3D! Here we go!
Smart means a smart concept, because the production takes into account the needs of the customer, in the best seamless quality, the products are light and at the same time extremely durable, saving materials and resources, and thus being advanced in technical and technological terms.
Smart for us is also a mutual benefit, a win-win- situation: A customer-oriented approach to problem solving that delivers results with an excellent cost- effectiveness ratio with concentrated energy consumption creates additional benefits and helps our clients develop and strengthen their own sales positions with the end user - a trusted partnership that guarantees competitiveness today and in the future.
Let us work for You. Let's develop your project together, with which tomorrow you will become a market leader!
Gallery
Advantages of 3D weaving
Three-dimensional weaving (3D weaving) is a relatively new weaving technology for obtaining in a single technological operation an seamless T-D-reinforcing preform with a given percentage of fibers in the reinforcement systems and with a given volume content of fibers in the preform of the final shape, or approximate geometric shape of the future composite product. 3D weaving allows you to create new unique types of materials. Using the distribution of threads, you can adjust the thickness and properties of the material, giving it exactly the qualities that are necessary for solving a specific production problem. Using the spatially reinforced composite materials for the manufacture of such structures excludes stratification, since the presence of reinforcing fibers in the third direction prevents the spread of micro-cracks that appear in the places of defects. There are several ways to create spatially reinforced structures.
PRODUCTS
Below you can see seamless T-D reinforcing preforms made on an automated shuttle loom made of carbon and glass roving.
- A solid seamless preform that has an orthogonal carbon roving reinforcement scheme. In this preform, due to an automated shedding mechanism, you can make stiffeners with height changing, for example, for holes for fasteners
- Solid seamless preform, with an orthogonal carbon roving reinforcement scheme. This 3D preform can be made up to 200 mm thick and 600 mm wide, while retaining all the threads in the longitudinal reinforcement system
- Solid seamless preform, with an orthogonal carbon roving reinforcement scheme.
- Seamless preform in the form of honeycombs
- Seamless preform in the form of a tube with an orthogonal glass roving reinforcement system. This preform can be manufactured with a wall thickness of up to 15mm and a diameter of up to 350mm. At the same time, the preform can be made with a change in diameter
- A seamless preform of a solid I-beam that has an orthogonal carbon roving reinforcement scheme. Using an automated shedding mechanism, this preform can be made with variable thickness and width
- A solid seamless preform that has an orthogonal carbon roving reinforcement scheme. This preform was manufactured on an automated shuttle loom with an equal percentage of fibers in the reinforcement system along three mutually perpendicular reinforcement axes
- Fixing bolt elements and corresponding nuts based on a seamless solid preform impregnated with binder and mechanically processed (sizes M10, M8, M6)
- Fixing bolt elements and corresponding nuts based on a seamless solid preform impregnated with binder and mechanically processed (sizes M10, M8, M6)
Contacts
SmartService LLC
You can always contact us
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ADDRESS
420061, Republic of Tatarstan, Kazan, Mazita Gafuri street, 50, building 6, office 305
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Tel.
Uwe Bоhme
+7(917) 222-47-94 (for partners in Europe and abroad)
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EMAIL
Ub@smart3d.pro